This is a sample Touring maintenance schedule. Please check your owners manual for your specific year.
NOTES:
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- Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
- Disassemble, lubricate and inspect every 30.000 miles (48.000 kilometers).
- Perform annually.
- Not all vehicles are equipped with spoke wheels Consult appropriate topic in service manual.
- Disassemble, lubricate and inspect every 20,000 miles (32.000 kilometers).
- Change D.O.T. 4 fluid and flush brake system every two years.
- Adjust at 500 miles (800 kilometers).
TOURING MAINTENANCE SCHEDULE: GENERAL
Regular Service Intervals: TOURING Models
- ITEM SERVICED
- PROCEDURE
- 1000 Ml.
1600 KM. - 5000 Ml.
8000 KM. - 10,000 Ml.
16,000 KM. - 15000 MI.
24,000 KM. - 20,000 Ml.
32,000 KM. - 25,000 Ml.
40,000 KM. - NOTES
- ITEM SERVICED
- Engine oil and filter
- PROCEDURE
- Replace
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- -
- ITEM SERVICED
- Oil lines and brake system
- PROCEDURE
- Inspect for leaks
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- 1
- ITEM SERVICED
- Air cleaner
- PROCEDURE
- Inspect, service as required
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- -
- ITEM SERVICED
- Tires
- PROCEDURE
- Check pressure, inspect tread
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- -
- ITEM SERVICED
- Wheel spokes
- PROCEDURE
- Check tightness
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - -
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - -
- NOTES
- 1,4
- ITEM SERVICED
- Primary chaincase lubricant
- PROCEDURE
- Replace
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - -
- NOTES
- -
- ITEM SERVICED
- Transmission lubricant
- PROCEDURE
- Replace
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - -
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - -
- NOTES
- -
- ITEM SERVICED
- Clutch
- PROCEDURE
- Check adjustment
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- 1
- ITEM SERVICED
- Rear belt and sprockets
- PROCEDURE
- Inspect, adjust belt
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- 1
- ITEM SERVICED
- Compensator sprocket isolators
- PROCEDURE
- Inspect for wear
- 1000 Ml.
1600 KM. - -
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - -
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - -
- 25,000 Ml.
40,000 KM. - -
- NOTES
- 7
- ITEM SERVICED
- Throttle, brake, and clutch controls
- PROCEDURE
- Check, ad|ust and lubricate
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- 1
- ITEM SERVICED
- Jiffy stand
- PROCEDURE
- Inspect and lubricate
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - -
- NOTES
- 1
- ITEM SERVICED
- Fuel lines and fittings
- PROCEDURE
- Inspect for leaks
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- 1
- ITEM SERVICED
- Fuel filter in fuel tank
- PROCEDURE
- Replace
- 1000 Ml.
1600 KM. - -
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - -
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - -
- 25,000 Ml.
40,000 KM. - X
- NOTES
- 1
- ITEM SERVICED
- Brake fluid
- PROCEDURE
- Check levels and condition
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- 6
- ITEM SERVICED
- Brake pads and discs
- PROCEDURE
- Inspect for wear
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- -
- ITEM SERVICED
- Spark plugs
- PROCEDURE
- Inspect
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- -
- ITEM SERVICED
- Spark plugs
- PROCEDURE
- Replace
- 1000 Ml.
1600 KM. - -
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - -
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - -
- NOTES
- -
- ITEM SERVICED
- Electrical equipment and switches
- PROCEDURE
- Check operation
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- -
- ITEM SERVICED
- Front fork oil
- PROCEDURE
- Replace
- 1000 Ml.
1600 KM. - Replace at 50.000 miles (80,000 kilometers)
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - -
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - -
- 25,000 Ml.
40,000 KM. - -
- NOTES
- 1
- ITEM SERVICED
- Steering head bearings (Softail models)
- PROCEDURE
- Adjust
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - -
- NOTES
- 1
- ITEM SERVICED
- Steering head bearings (Softail models)
- PROCEDURE
- Lubricate
- 1000 Ml.
1600 KM. - -
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - -
- NOTES
- 2
- ITEM SERVICED
- Air Suspension
- PROCEDURE
- Check pressure and for leakage
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- 1
- ITEM SERVICED
- Windshield bushings
- PROCEDURE
- Inspect
- 1000 Ml.
1600 KM. - -
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - -
- NOTES
- 1
- ITEM SERVICED
- Fuel door, Tour-Pak, Saddlebages (if equiped)
- PROCEDURE
- Lubricate hinges and latches
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - -
- NOTES
- -
- ITEM SERVICED
- Critical fasteners
- PROCEDURE
- Check tightness
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - -
- NOTES
- 1
- ITEM SERVICED
- Battery
- PROCEDURE
- Check battery and clean connections
- 1000 Ml.
1600 KM. - -
- 5000 Ml.
8000 KM. - -
- 10,000 Ml.
16,000 KM. - -
- 15000 MI.
24,000 KM. - -
- 20,000 Ml.
32,000 KM. - -
- 25,000 Ml.
40,000 KM. - -
- NOTES
- 3
- ITEM SERVICED
- Exhaust system
- PROCEDURE
- Inspect for leaks, cracks, and loose or missing fasteners or heat shields
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- 3
- ITEM SERVICED
- Road test
- PROCEDURE
- Verify component and system functions-
- 1000 Ml.
1600 KM. - X
- 5000 Ml.
8000 KM. - X
- 10,000 Ml.
16,000 KM. - X
- 15000 MI.
24,000 KM. - X
- 20,000 Ml.
32,000 KM. - X
- 25,000 Ml.
40,000 KM. - X
- NOTES
- -